Eden Motors
Automotive
40% Reduction in Machine Downtime at Eden Motors
Transforming Mold Change Efficiency with Lenzkes Quick Clamping System
Challenge & Solution
The Challenge
- Eden Motors was experiencing significant production losses due to lengthy mold change times. With manual clamping systems requiring 20 minutes per changeover and multiple daily changes, the cumulative downtime was impacting overall equipment effectiveness and production targets.
The Solution
- Implementation of Lenzkes magnetic quick clamping system with patented German technology. The system eliminates manual bolting, provides precise torque control, and enables single-operator mold changes.
Before & After Comparison
Quantified operational improvements
| Metric | Before | After | Improvement |
|---|---|---|---|
| Mold Change Time | 20 minutes | 12 minutes | 40% reduction |
| Clamping Time | 10 minutes | 4 minutes | 60% reduction |
| Unclamping Time | 5 minutes | 3 minutes | 40% reduction |
| Manpower Required | 2 operators | 1 operator | 50% reduction |
These improvements represent measurable operational enhancements achieved through our solution implementation
Implementation View
Key Results
Measurable improvements achieved through our solutions
8,320
Minutes Saved Annually
Based on 2 mold changes per day
138.7
Hours of Additional Production
Equivalent to 17.3 extra shifts per year
9/10
Customer Rating
Exceptional satisfaction score
Solutions & Products Used
Lenzkes Magnetic Quick Clamp
Model: MQ060: 060-058-16
5.5T clamping force per clamp with 6-58mm vertical range
Additional Benefits
- No hydraulic pipes required - cleaner operation
- Protects machine platen threads from wear
- Consistent clamping force ensures quality
- Improved operator safety
- Flexibility to handle various mold sizes
Return on Investment
3-6 monthsPayback Period