
Gillette
Consumer Goods
100% Quality Inspection for Razor Components
Zero-Defect Quality Assurance with Advanced Vision Technology
Challenge & Solution
The Challenge
- The manufacturer needed to achieve 100% inspection of critical plastic components including clamps, housings, caps, and wipers. Manual inspection every 90 minutes was insufficient to catch all defects, risking product quality and brand reputation.
The Solution
- Implementation of an advanced 8-camera vision inspection system with deep learning capabilities, inspecting multiple surfaces simultaneously at 30-40 parts per minute with automatic OK/NOK sorting.
Key Results
Measurable improvements achieved through our solutions
100%
Inspection Coverage
Every component inspected
30-40
Parts/Minute
High-speed inspection
8
Camera System
Multi-angle coverage
Zero
Defects Shipped
100% quality assurance
Implementation Details
- 8-camera configuration for complete surface inspection
- Top and bottom cameras for flat surface defects
- Side cameras for bend, deformation, and flash detection
- Deep learning algorithms for defect classification
- Automatic OK/NOK sorting with rejection chutes
- Real-time reporting and data analytics
- Integration with existing production lines
- Cavity-wise tracking and traceability
Part Images for Reference

Solutions & Products Used
Vision Master Inspection System
High-speed optical inspection with AI
Industrial Cameras
Model: 8x High-Resolution Cameras
Multi-angle defect detection
Deep Learning Software
AI-powered defect classification
Additional Benefits
- Eliminates human error in quality inspection
- Provides detailed defect analytics and trends
- Enables predictive quality control
- Reduces customer complaints to zero
- Supports continuous improvement initiatives
- Maintains comprehensive quality records