Gillette

Gillette

Consumer Goods

100% Quality Inspection for Razor Components

Zero-Defect Quality Assurance with Advanced Vision Technology

Challenge & Solution

The Challenge

  • The manufacturer needed to achieve 100% inspection of critical plastic components including clamps, housings, caps, and wipers. Manual inspection every 90 minutes was insufficient to catch all defects, risking product quality and brand reputation.

The Solution

  • Implementation of an advanced 8-camera vision inspection system with deep learning capabilities, inspecting multiple surfaces simultaneously at 30-40 parts per minute with automatic OK/NOK sorting.

Key Results

Measurable improvements achieved through our solutions

100%

Inspection Coverage

Every component inspected

30-40

Parts/Minute

High-speed inspection

8

Camera System

Multi-angle coverage

Zero

Defects Shipped

100% quality assurance

Implementation Details

  • 8-camera configuration for complete surface inspection
  • Top and bottom cameras for flat surface defects
  • Side cameras for bend, deformation, and flash detection
  • Deep learning algorithms for defect classification
  • Automatic OK/NOK sorting with rejection chutes
  • Real-time reporting and data analytics
  • Integration with existing production lines
  • Cavity-wise tracking and traceability

Part Images for Reference

Gillette implementation process 1

Solutions & Products Used

Vision Master Inspection System

High-speed optical inspection with AI

Industrial Cameras

Model: 8x High-Resolution Cameras

Multi-angle defect detection

Deep Learning Software

AI-powered defect classification

Additional Benefits

  • Eliminates human error in quality inspection
  • Provides detailed defect analytics and trends
  • Enables predictive quality control
  • Reduces customer complaints to zero
  • Supports continuous improvement initiatives
  • Maintains comprehensive quality records

Ready to Transform Your Operations?

Let's discuss how our solutions can deliver similar results for your business.