Godrej & Boyce
Diversified Manufacturing
50% Faster Mold Changes at Godrej & Boyce
Precision SMED Implementation for Quality-Critical Applications
Challenge & Solution
The Challenge
- Godrej & Boyce needed to improve changeover efficiency on their 400T machines while maintaining the precision required for their diverse product range.
The Solution
- Deployment of Lenzkes MQ100 clamping system providing consistent, precise clamping force with significant time reduction.
Before & After Comparison
Quantified operational improvements
| Metric | Before | After | Improvement |
|---|---|---|---|
| Total Setup Time | 10 minutes | 5 minutes | 50% reduction |
| Clamping Time | 7 minutes | 3 minutes | 56% reduction |
| Unclamping Time | 3 minutes | 2 minutes | 33% reduction |
These improvements represent measurable operational enhancements achieved through our solution implementation
Implementation View
Key Results
Measurable improvements achieved through our solutions
7,512
Minutes Saved Annually
With 3 daily mold changes
125
Hours Recovered
15.6 additional shifts per year
50%
Downtime Reduction
Consistent improvement
Solutions & Products Used
Lenzkes Magnetic Quick Clamp
Model: MQ100: 100-062-20
Precision clamping for 400T machines
Additional Benefits
- Maintains precision for quality-critical parts
- No reduction in clamping force
- Easy operation by single operator
- Protects expensive machine components
- Suitable for various mold sizes
Return on Investment
10 monthsPayback Period