Manjushree Technopack
Packaging
69% Faster Mold Changes at Manjushree Technopack
Setting New Standards in Mold Change Efficiency
Challenge & Solution
The Challenge
- Manjushree Technopack, a leading packaging solutions provider, needed to improve machine utilization to meet growing customer demands. With 2 operators required for each 32-minute changeover, the process was both time-consuming and labor-intensive.
The Solution
- Installation of Lenzkes MQ100 magnetic quick clamping system enabling single-operator changes with precise, repeatable clamping force.
Before & After Comparison
Quantified operational improvements
| Metric | Before | After | Improvement |
|---|---|---|---|
| Total Setup Time | 32 minutes | 10 minutes | 69% reduction |
| Clamping Time | 16 minutes | 5 minutes | 69% reduction |
| Operators Required | 2 persons | 1 person | 50% reduction |
These improvements represent measurable operational enhancements achieved through our solution implementation
Key Results
Measurable improvements achieved through our solutions
13,772
Minutes Saved/Year
With 2 daily changes
230
Hours Recovered
30 additional shifts annually
8/10
Customer Rating
High satisfaction score
Solutions & Products Used
Lenzkes Quick Clamp
Model: MQ100: 100-055-16
4.0T clamping force with tool-free operation
Additional Benefits
- Simple operation with just Allen key
- No special tools required
- Consistent clamping pressure
- Reduced operator fatigue
- Improved safety
Return on Investment
10 monthsPayback Period