Sintex BAPL
Plastics & Packaging
60% Faster Mold Changes at Sintex BAPL
Achieving World-Class Changeover Times with Lenzkes Technology
Challenge & Solution
The Challenge
- Sintex BAPL faced competitive pressure to increase machine utilization and reduce production costs. With 3 mold changes per day, even small improvements in changeover time could yield significant productivity gains.
The Solution
- Deployment of Lenzkes MQ100 magnetic clamping system featuring stepless adjustment, universal compatibility with T-slots and tapped holes, and single-operator operation capability.
Before & After Comparison
Quantified operational improvements
| Metric | Before | After | Improvement |
|---|---|---|---|
| Total Setup Time | 10 minutes | 4 minutes | 60% reduction |
| Clamping Time | 5 minutes | 2 minutes | 60% reduction |
| Unclamping Time | 5 minutes | 2 minutes | 60% reduction |
These improvements represent measurable operational enhancements achieved through our solution implementation
Implementation View
Key Results
Measurable improvements achieved through our solutions
5,634
Minutes Saved Annually
With 3 daily mold changes
94
Hours of Extra Capacity
Equivalent to 12 additional shifts
1
Operator Required
Single person operation
Solutions & Products Used
Lenzkes Magnetic Quick Clamp
Model: MQ100: 100-055-16
4.0T clamping force with 0-55mm vertical range
Additional Benefits
- No piping connections needed
- Universal solution for different mold types
- Precise and repeatable clamping force
- Reduced wear on machine platens
- Improved workplace safety
Return on Investment
12 monthsPayback Period