Complete SMED Automation Suite
We integrate world-class clamping, connection, and handling systems to slash your changeover times by 85%
Transform Your Changeovers from Hours to Minutes
4-8 hrs
Current State
47 sec
With SMED
Selplast's SMED/QMC automation offerings combines world-class technologies to revolutionize your changeover process:
- ✓Magnetic, hydraulic, or mechanical clamping systems
- ✓Quick-release couplings for all utilities
- ✓Automated lifting and transport systems
Real Achievement: 47-Second Changeover
Actual Installation Details
- Machine: 1300 Ton IMM
- Tool Weight: 15 Tons
- Changeover Time: 47 seconds
- Previous Time: 4-6 hours
This installation is currently operational in India, demonstrating the power of our integrated SMED solution:
- • EAS magnetic clamping for instant mould changes
- • RTC multi-couplers for all utilities
- • Automated handling systems
- • Integrated control systems
500+ Successful SMED Implementations Across India
From automotive giants to packaging leaders, we've helped Indian manufacturers achieve world-class changeover times
500+
Installations
20+
Years Experience
15+
Industries Served
Pan-India
Service Network
Complete SMED Solutions with World-Class Partners
From Assessment to Implementation
Downtime Analysis
We analyze your current changeover process and identify specific bottlenecks
Customized Solution Design
Select the right mix of technologies for your specific machines and moulds
Phased Implementation
Start with pilot machines, prove ROI, then scale across your facility
Training & Support
Comprehensive operator training and ongoing technical support
Our Implementation Process
Assessment
Design
Implement
Support
Complete SMED cell installation with EAS magnetic clamping, automated transport, and integrated controls
Why Selplast for SMED?
Expert SMED Implementation
Over 500 successful SMED implementations across Indian manufacturing since 1974
Solution-Focused Approach
We recommend the optimal technology mix for your specific requirements
Local Support
Pan-India service network ensuring rapid response and support
Complete SMED Technology Portfolio
Exclusive Technology Partners
Selplast is the sole Indian distributor for these world-class SMED technology leaders. We provide complete solutions by integrating their specialized products.
EAS Netherlands
Since 1974
Magnetic clamping, hydraulic systems, mould handling & complete automation
Lenzkes Germany
ISO 9001 & 14001
Patented mechanical clamping, 125,000+ installations worldwide
RTC Turkey
Coupling Experts
Quick-release couplings, multi-couplers, manifolds for all media
LiftMould Portugal
CE & NRTL Certified
Smart lifting systems up to 60T, single operator control
See how these technologies work together:
Advanced Clamping Systems
The foundation of any SMED system. Choose between magnetic, hydraulic, or mechanical clamping based on your frequency of changes and budget.
Showcasing select solutions from our extensive portfolio
EAS Magnetic Clamping Solutions
Pressmag LP system with integrated multi-couplers - complete SMED solution
50-400 ton presses
Thin magnetic plates that don't reduce your machine's daylight opening. Perfect for frequent mould changes on smaller presses.
- ✓Ultra-thin design (38mm)
- ✓Works with standard moulds
- ✓Heat-resistant options available
200-4500 ton presses
Powerful magnetic systems for heavy moulds. Touch-screen controls make operation simple even for massive tools.
- ✓Handles moulds up to 100 tons
- ✓Touch-screen operation
- ✓Force monitoring for safety
Key advantages
Unlike hydraulic clamps, magnetic systems need no power to hold. Your mould stays locked even during power failures.
- ✓Zero energy consumption when clamped
- ✓No hydraulic leaks or maintenance
- ✓Works with existing moulds
Lenzkes Mechanical Clamping Solutions
German-engineered mechanical clamping with unique stepless horizontal and vertical adjustability. Perfect for injection moulding, metal fabrication, manufacturing equipment, and pressure die casting.
Quick-Action Mechanical Clamps
How They Work
These mechanical clamps use a simple Allen key to lock moulds in place. The sliding arm design reaches over mould edges, and stepless adjustment means they work with any mould size.
- →3-7 minute total changeover time
- →No power or hydraulics needed
- →One operator can do the entire change
- →Works on machines from 50 to 5000 tons
Economical Frame-Style Clamps
Budget-Friendly Option
For companies starting their SMED journey, these frame-style clamps offer a cost-effective entry point. They're manually operated with a spanner but still cut changeover times dramatically.
- →5-10 minute changeover achievable
- →Adjusts to different mould heights (up to 260mm)
- →No modifications to moulds needed
- →Can be upgraded to quick-action later
Specialty Clamping Solutions
When your mould is too tall for standard clamps, these extension blocks bridge the gap. Available in aluminum or steel, they extend up to 1 meter high.
Chain clamps wrap around oddly-shaped moulds that regular clamps can't grip. Perfect for prototype moulds or non-standard tools.
When you can't access the mould from above, these side clamps grip from the machine's T-slots. Ideal for stack moulds or limited daylight.
Why Choose Lenzkes?
Forged alloy steel construction (not mild steel) ensures longevity and reliability
Used in plastics, metal fabrication, drilling, milling, stamping, and die casting
Lenzkes has 125,000+ installations worldwide achieving 30-60% downtime reduction
Additional hydraulic and pneumatic clamping solutions available - contact us for complete portfolio
Quick Connection Systems
Eliminate manual connection of water, oil, air, and electrical lines. Save 10-15 minutes per change while preventing costly leaks and accidents.
Featured solutions from our comprehensive coupling portfolio
RTC Quick Coupling Technology
M101 Multi-coupling manifold
Complete coupling range
Installed multi-coupling system
What Are Quick Couplings?
Think of the frustration when changing moulds - disconnecting and reconnecting dozens of water hoses, hydraulic lines, and air connections. Each connection risks leaks, takes time, and exposes operators to hot fluids. Quick couplings eliminate all of this.
Without Quick Couplings:
- • 10-15 minutes just for connections
- • Risk of cross-threading fittings
- • Fluid spills on floor (safety hazard)
- • Wrong connections damage moulds
With Quick Couplings:
- • Push-to-connect in seconds
- • No tools needed
- • Zero fluid loss design
- • Color-coded to prevent mistakes
For cooling channels. Non-drip design prevents water on the floor. Handles up to 16 bar pressure and 150°C temperature.
For core pulls and slides. Connect under full pressure - no need to depressurize. Rated up to 550 bar.
For mould venting and air ejectors. Safety venting prevents dangerous whip if disconnected under pressure.
Mechanical ejector connections that engage automatically when mould closes. No manual connection needed.
For special applications including hot oil up to 325°C. Compatible with various seal materials for different chemical media.
Multi-Coupling Plates: Connect Everything in One Push
Connect Everything at Once
Instead of connecting 20 individual lines, imagine connecting everything with one simple push. Multi-coupling plates mount all your connections in a single unit:
- →All water cooling circuits
- →Hydraulic core pulls
- →Air circuits
- →Even electrical connections
Real impact: What took 15 minutes now takes 30 seconds. One operator can handle moulds that previously needed two people.
How Multi-Plates Work
- 1. Fixed plate stays on machine
- 2. Moving plate mounted on mould
- 3. Guide pins ensure perfect alignment
- 4. One push connects everything
- 5. Color coding prevents wrong moulds
Available from 4 to 24 connections per plate
Advanced Cooling Circuit Monitoring
Ultrasonic Flow Control System
RTC's ultrasonic flow monitoring provides contactless measurement of cooling circuit performance. Unlike mechanical flow meters, ultrasonic sensors eliminate pressure drops and contamination risks while delivering real-time data on flow rates, temperature, and pressure.
Key benefit: Detect cooling anomalies immediately - partial blockages, flow imbalances, or temperature deviations - preventing part defects and reducing scrap rates.
Intelligent Mould Handling Systems
The most dangerous part of mould changes. Our solutions eliminate manual lifting, reduce operator fatigue, and prevent costly accidents.
Selected handling and automation solutions from our partners
LiftMould ELS60T Smart Lifting System
Revolutionary Single-Point Lifting
- ✓Capacity: Up to 60 tons with one device
- ✓Operation: Remote control - no climbing required
- ✓Power: Battery operated (crane power optional)
- ✓Safety: CE compliant, TÜV SÜD certified
Operator Actions - Before & After
Traditional (14 steps):
- • Climb on mould
- • Insert chains
- • Descend
- • Lift & move
- • Climb again...
With ELS60T (3 steps):
- • Remote hook
- • Lift & position
- • Remote unhook
- Zero manual intervention!
Pin Range: 10T to 60T capacity pins available (M36 to M80 thread)
Process Comparison: See the Dramatic Difference
❌ Conventional Process - 14 Dangerous Steps
Traditional process requires operators to climb on moulds, manually insert chains, and expose themselves to injury risks
✓ ELS60T Workflow - 3 Simple Steps
Remote-controlled operation eliminates all manual intervention
⚡ Complete SMED Process Integration
How ELS60T integrates with magnetic clamping and quick couplings for complete SMED automation
The ELS60T System
ELS60T device - handles up to 60 tons with single-point lifting
The ELS60T system shown above is what enables the 3-step process. Its remote-control operation and automatic release mechanism eliminate all manual intervention during mould changes.
EAS Mould Shop Automation
Complete automated cell with magnetic clamping, transport, and storage
Multi-tier automated mould storage with retrieval system
Moving moulds safely
Battery-powered carts that move moulds between storage and machine. Some even float on air cushions for effortless movement of heavy tools.
Handles: Up to 40 tons
Find moulds instantly
Multi-tier racks with RFID tracking mean no more hunting for moulds. Climate control prevents rust on expensive tools.
Result: 60% less space needed
Complete automation
Mould rotators for inspection, pre-heating stations to avoid condensation, and side-loaders for machines with limited access.
Ready for: Industry 4.0
Proven Results from Indian Manufacturers
Don't just take our word for it. See how leading Indian companies have transformed their operations with our SMED solutions.
Chennai, Tamil Nadu
4 hrs → 12 min
Changeover time reduction
95% Reduction
Setup time saved
Solution: EAS magnetic clamping + RTC manifolds on 850T machines
ROI achieved in 8 months
Haridwar, Uttarakhand
6 hrs → 45 min
Changeover time reduction
87% Reduction
Downtime eliminated
Solution: Lenzkes mechanical QMC + LiftMould system on 450T machines
₹1.2 Cr annual savings
Daman, Daman & Diu
3 hrs → 8 min
Changeover time reduction
96% Reduction
Setup efficiency gain
Solution: Full EAS automation suite with auto-connect on 250T machines
35% increase in capacity
Average Results Across 500+ Implementations
85%
Reduction in Changeover Time
40%
Increase in Machine Utilization
12 Months
Average Payback Period
Zero
Accidents After Implementation
Transform Your Manufacturing with SMED
- Reduce Changeover Times by 85%: From hours to minutes
- Improve Safety: Eliminate manual handling injuries
- Increase Flexibility: Accept smaller, more profitable orders
- Boost OEE: Add 2-3 hours of production time per day
- Enable JIT Production: Respond faster to market demands
Download Resources & Watch Videos
See SMED in Action
Complete Process Videos
Equipment Demos
Advanced Solutions
Technical Documentation
Complete SMED solutions catalog from Selplast
Download PDF →Magnetic clamping & automation systems
Download PDF →Mechanical quick clamps catalog
Download PDF →Quick release coupling systems
Download PDF →Smart lifting systems presentation
Download PDF →Your Path to World-Class Manufacturing
Why Companies Choose Selplast for SMED
We Understand Your Reality
Your operators are skilled. Your processes work. We don't replace - we enhance. Our solutions work with your existing moulds and methods.
Proven Technology, Local Support
World-class technology from Europe backed by engineers who understand Indian manufacturing. Support in your language, in your time zone.
Start Small, Scale Fast
Begin with one machine. Prove the ROI. Then expand. Many clients start with mechanical clamps and upgrade to magnetic later.
Real Results, Not Theory
500+ installations across India. From Haridwar to Chennai. From 50-ton to 4500-ton machines. We've done it all.
The question isn't whether SMED will transform your operations.
The question is: Can you afford to wait while your competitors implement it first?
47
Seconds Achieved
4-8
Hours Typical