Hot Runner Insulation Systems
A precision-engineered retrofit for existing hot runner systems that reduces cycle times by targeting the root cause of thermal inefficiency.
The Standard Process
Standard hot runners force an inefficient process due to constant heat loss:
Excessive Temperature
You are forced to run 25% hotter than the material requires just to compensate for cold spots.
Extended Cooling Phase
This excess heat must be removed, creating a hidden bottleneck that artificially extends cycle time.
With Our Thermal Control
Our custom-fit insulation panels stop heat loss and create total thermal stability:
Optimal Temperature
Run at the ideal melt temperature for the polymer, not the temperature required to overcome system flaws.
Drastically Shorter Cooling
Less heat input means less heat to remove. Your daily output increases significantly with the same machinery.
Performance Data: 8-Cavity Mold Retrofit
-22%
From 7.69s to 5.96s
+44%
An additional 8,800 parts
-53%
From 13.3 to 6.2 minutes
A More Stable Process, A Higher Quality Part
Minimize Part Defects
A uniform melt temperature reduces cosmetic issues like sink marks and structural problems like warp, which is critical for flat, high-tolerance components.
Protect Sensitive Materials
Avoid thermal degradation in sensitive polymers. This prevents common issues like delamination in blended materials (TPEs) and yellowing in optical-grade polycarbonates.
Technical Documentation
The technical presentation includes detailed material specifications, construction data, and full performance metrics.